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NEUGART round flange gearbox installation matters

Industry news|2022-03-04| admin

Flanged planetary gearbox is a common power transmission mechanism, which is used in various mechanical transmission systems. The installation and use of the gearbox is directly related to the operation effect of the gearbox, and must meet the technical specifications and standards. For the reasonable installation and use of the gearbox, the following points should be paid attention to.

1. When installing the gearbox, special attention should be paid to the centering of the transmission center shaft. Centering errors cannot be compensated for by using the gearbox coupling. After the gearbox is aligned as required, a more ideal transmission effect and a longer service life can be obtained.

2. When installing the transmission parts on the output shaft of the gearbox, be sure to pay attention to gentle operation. Rough installation with tools such as hammer is strictly prohibited. The parts are pressed into the gearbox to protect the internal parts of the gearbox from damage.

3. There are many optional types of couplings used in the gearbox, but it is best not to use rigid fixed couplings. Installation of such couplings is difficult. Once installed improperly, the load will increase. The bearing is damaged, or even the output shaft is broken.

4. The fixation of the flange planetary gearbox is very important. In order to ensure stability and firmness, generally speaking, we should install the gearbox on a horizontal foundation or base, and the oil in the oil tank should be able to drain and cool. Air flow is smooth. If the gearbox is not fixed well and the foundation is unreliable, it will cause vibration, vibration, etc., and cause unnecessary damage to bearings and gears.

5. If necessary, protective devices should be installed on the transmission coupling of the gearbox. For example, there are protrusions on the coupling or gears and sprockets are used for transmission. If the radial load of the output bearing is large, the reinforced type should also be selected.

6. The installation position of the gearbox should ensure the operation of the staff, including the position where the cursor is easily accessible, the exhaust plug and the oil drain plug. After the installation is completed, it is necessary to conduct a comprehensive inspection of the gearbox in accordance with the inspection sequence to determine the reliability of each fastener.

7. Before the gearbox runs, make preparations for operation. Remove the bleed plug of the oil pool, replace it with the bleed plug, open the oil level plug screw to check the height of the oil circuit, and install the lubricating oil level plug until the hole overflows. , and then screw on the oil level plug and confirm that it is correct, and then the test run can be started.

8. The trial operation time of the flange planetary gearbox shall not be less than two hours. The standard of normal operation is smooth operation, no vibration, no noise, no leakage and no shock. If there is any abnormal situation, it should be dealt with in time. exclude.

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